Short Form Spec.

Sr. No. Description Specifications
General Detail
1 Model
2 Output (approx.)
3 Maximum ice capacity
4 Stoppering
5 Control
6 Dimension of unit (approx.) (L × W × H) (mm) (with hydraulic cylinder)
7 Weight (approx.)
Chamber (ASME Compliance?)
1 Chamber type
2 Design pressure
3 Design temperature
4 Sloping
5 Finish
Internal
External
6 Corner
7 Validation port
8 Viewing port
Number
Location
Dimension
9 Material
Internal
Sterile wall plate in clean room providing tightness between chamber and clean room partition
External cover in machine room
Insulation
10 Vacuum manometer for chamber vacuum measurement
Brand
Type
Number
11 Water cooling jacket for quick cooling chamber wall after SIP
12 Easy accessible strainer filter to recover stoppers or any glass debris
Door
1 Slot door
1.1 Actuator
1.2 Moving direction
1.3 Gasket
1.4 Safety light curtain to prevent accidental closing during loading and unloading operations.
1.5 Finish
Internal
External
1.6 Material
2 Constant height loading and unloading mechanism
2.1 Constant height
2.2 Position Transducer
3 Main door
3.1 Type
3.2 Finish
Internal
External
3.3 Viewing port
Number
Location
3.4 Open direction
3.5 Open angle
3.6 Gasket
3.7 Locking arrangement
3.8 Material
Internal
External
Insulation
3.9 Water cooling jacket for quick cooling door wall after SIP
Shelves
1 Temperature range
2 RTD temperature sensors (PT100) for measuring inlet and outlet shelf fluid temperature
Brand
Quantity
Location
3 Thermocouples for measuring product temperature and shelf surface temperature
Brand
Quantity
4 Number of shelves
5 Dimension (L × W × T) (mm)
6 Total usable area (sq. m)
7 Partial loading
8 Spacing (mm)
9 Hose of flexible connection
10 Finish
11 Level
12 Shelves tolerance for automatic loading and unloading mechanism
Shelves thickness tolerance
Shelves spacing tolerance
Shelves length tolerance
Shelves width tolerance
13 Material
Stoppering Device
1 Stoppering condition
2 Stoppering direction
3 Operation location
4 Hydraulic motor
Brand
Power motor
5 Hydraulic units
Brand
Oil packing
6 Bellows
7 Bellows leakage on-line test
8 Stoppering force
Condenser (ASME Compliance?)
1 Condenser type
2 Refrigeration
3 Viewing port
Number
Dimension
4 Final temperature
5 Maximum design pressure
6 Maximum design temperature
7 Finish
8 Corner
9 Coiled pipe welding
10 Isolation valve
Type
Size
Actuator
Bellows protection with leakage on line test
11 Coiled pipe material
13 Material
Internal
External cover
Insulation
14 Vacuum manometer for condenser vacuum measurement
Brand
Type
Number
15 Water cooling jacket for quick cooling condenser wall after SIP
16 Easy accessible strainer filter to recover stoppers or any glass debris
17. Condenser to shelf area (>/= 1 to 1)
Shelf Heating and Cooling System
1 Circulation pump
Brand
Type
Model
Number
Motor power
2 Plate heat exchanger
Brand
Model
Type
Number
3 Heater
4 Maximum heating power
5 Thermal fluid
Brand
Class
6 Silicon oil loop dryer
7 Shelf cooling time (+20°C to -40°C)
8 Heating rate
9 Shelves temperature uniformity
10 Compressor
Brand
Model
Type
Number
Motor power
11 Refrigerant
12 Main refrigerating unit
Thermostatic expansion valve
Solenoid valve
Sight glass
Sub-cooling heat-exchanger
Pressure meter
Pressure controller
Vacuum System
1 Final vacuum
2 Evacuation time
3 Leakage rate
4 Vacuum pump
Brand
Model
Type
Number
Flow rate
Motor power
5 Mechanical booster pump
Brand
Model
Type
Number
Flow rate
Motor power
6 Pump isolation valve
Brand
Type
Number
Size
Actuator
7 Anti-suck valve
Pneumatic Units
1 Brand
2 One filter for compressed air
Venting Filter System
1 Primary filter
Brand
Number
Aperture
2 Secondary filter
Brand
Number
Aperture
3 Both filters sterilized and dried
4 Besides clean air inlet, nitrogen connection port also available
CIP/SIP/De-icing
1 Water-ring pump
Brand
Model
Type
Number
Motor power
2 Sprayer
3 Nozzle
4 Steam/cleaning water inlet valves
Brand
Type
5 Steam/cleaning water outlet valves
Brand
Type
6 Safety valve
7 Steam trap
8 Electronic contactor
Control System
1 Software
21CFR part 11 compliance
Automatic
Semi-automatic
Manual
2 PLC
3 Recorder
4 Computer
5 Touch screen (HMI)
6 Breaker
7 Contactor
8 Relay
9 UPS for PLC and PC
Safety System
1 Vacuum failure protection
2 Temperature failure protection
3 Compressor protection
4 Other motors protection
5 SIP protection
6 Interlock protection
Utility Requirement (approx.)
1 Electricity – total electrical load
2 Cooling water for refrigerant cooling
3 Water for injection for CIP
4 Compressed air for pneumatic valves
5 Average pure steam consumption
6 Pure steam for de-icing
Other services
Documentation
1 General Arrangement Drawing
2 P&ID
3 Wiring Drawing
4 Installation qualification protocol
5 Operational qualification protocol
7 Installation Instructions
8 Operation Manual
9 Maintenance Manual
10 Materials certificates
11 Calibration certificates
12 Pressure vessel certificates
13 Welded certificates and log
14 Spare Parts
15 Full-size rear main door similar to front main door except slot door
16 Filter Integrity Test by Water Intrusion Test:
16.1 Primary filter
Brand
Size
Number
Porosity
16.2 Secondary filter
Brand
Size
Number
Porosity
16.3 Dry air control unit
16.4 Nitrogen control unit
16.5 Electric heater
16.6 Steam / air inlet valve
Brand
Type
16.7 Other drain valve
Brand
Type
16.8 Manual valve
brand
Type
16.9 Check valve
Brand
16.10 Piping
Material
Welding
16.11 RTD or thermocouple temperature sensor (PT100) for measuring SIP temperature
16.12 PID controlled valve for vacuum control
Type
16.13 Installation assistance, FAT, SAT, IQ/OQ performed at customer’s location
17 WIT Test device
Brand
Control method
Number
18. Payment terms
19. Delivery
20. Guarantee
21. Specification Validity
22. SAT
24. FAT
25. IQ/OQ documentation
26. IQ/OQ execution at factory
27. IQ/OQ execution assistance at your factory
28. Installation assistance
29. Startup assistance
30. Training

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