Short Form Spec.

Item Description Specifications
 1 General Detail  
1.1 Model  
1.2 Output (approx.)  
1.3 Maximum ice capacity  
1.4 Stoppering  
1.5 Control  
1.6 Dimension of unit (approx.) (L × W × H) (mm) (with hydraulic cylinder)  
1.7 Weight (approx.)  
 2 Chamber (ASME Compliance?)  
2.1 Chamber type  
2.2 Design pressure  
3.3 Design temperature  
2.4 Sloping  
2.5 Finish  
  Internal  
  External  
2.6 Corner  
2.7 Validation port  
2.8 Viewing port  
2.9 Number  
2.10 Location  
2.11 Dimension  
2.12 Material  
 2.13 Internal  
2.14 Sterile wall plate in clean room providing tightness between chamber and clean room partition  
2.15 External cover in machine room  
2.16 Insulation  
2.17 Vacuum manometer for chamber vacuum measurement  
2.18 Brand  
2.19 Type  
2.20 Number  
2.21 Water cooling jacket for quick cooling chamber wall after SIP  
2.22 Easy accessible strainer filter to recover stoppers or any glass debris  
3 Door  
3.1 Slot door  
3.2 Actuator  
3.3 Moving direction  
3.4 Gasket  
3.5 Safety light curtain to prevent accidental closing during loading and unloading operations.  
3.6 Finish  
3.7 Internal  
3.8 External  
3.9 Material  
3.10 Constant height loading and unloading mechanism  
3.11 Constant height  
3.12 Position Transducer  
4 Main door  
4.1 Type  
4.2 Finish  
4.3 Internal  
4.4 External  
4.5 Viewing port  
4.6 Number  
4.7 Location  
4.8 Open direction  
4.9 Open angle  
4.10 Gasket  
4.11 Locking arrangement  
4.12 Material  
4.13 Internal  
4.14 External  
4.15 Insulation  
4.16 Water cooling jacket for quick cooling door wall after SIP  
5 Shelves  
5.1 Temperature range  
5.2 RTD temperature sensors (PT100) for measuring inlet and outlet shelf fluid temperature  
5.3 Brand  
5.4 Quantity  
5.6 Location  
     
5.7 Thermocouples for measuring product temperature and shelf surface temperature  
5.8 Brand  
5.9 Quantity  
5.10 Number of shelves  
5.11 Dimension (L × W × T) (mm)  
5.12 Total usable area (sq. m)  
5.13 Partial loading  
5.14 Spacing (mm)  
5.16 Type connection of hoses  
5.17 Finish  
5.18 Level  
5.19 Shelves tolerance for automatic loading and unloading mechanism  
5.20 Shelves thickness tolerance  
5.21 Shelves spacing tolerance  
5.22 Shelves length tolerance  
5.23 Shelves width tolerance  
5.24 Material  
6 Stoppering Device  
6.1 Stoppering condition  
6.2 Stoppering direction  
6.3 Operation location  
6.4 Hydraulic motor  
6.5 Brand  
6.6 Power motor  
6.7 Hydraulic units  
6,8 Brand  
6.9 Oil Volume  
6.10 Bellows  
6.11 Bellows leakage on-line test  
6.12 Stoppering force  
7 Condenser (Certification Compliance)  
7.1 Condenser type  
7.2 Refrigeration [Direct, recirculated]  
7.3 Viewing port  
7.4 Number  
7.5 Dimension  
7.6 Final temperature  
7.7 Maximum design pressure  
7.8 Maximum design temperature  
7.9 Finish  
7.10 Corner  
7.11 Coiled pipe welding  
7.12 Isolation valve  
7.13 Type  
7.14 Size  
7.15 Actuator  
7.16 Bellows protection with leakage on line test  
7.17 Coiled pipe material  
7.18 Material  
7.19 Internal  
7.20 External cover  
7.21 Insulation  
7.22 Vacuum manometer for condenser vacuum measurement  
7.23 Brand  
7.24 Type  
7.25 Number  
7.26 Water cooling jacket for quick cooling condenser wall after SIP  
7.27 Easy accessible external drain catchpot , with strainer filter to recover stoppers or any glass debris  
7.28 Condenser to shelf area (>/= 1 to 1)  
8 Shelf Heating and Cooling System  
8.1 Circulation pump  
8.2 Brand  
8.3 Type  
8.4 Model  
8.5 Number  
8.6 Motor power  
8.7 Plate heat exchanger  
8.8 Brand  
8.9 Model  
8.10 Type  
8.11 Number  
8.12 Heater  
8.13 Maximum heating power  
8.14 Thermal fluid  
8.15 Brand  
8.16 Class [flammability]  
8.17 Silicon oil loop dryer  
8.18 Shelf cooling time (+20°C to -40°C)  
8.19 Heating rate  
8.20 Shelves temperature uniformity  
8.21 Compressor  
8.22 Brand  
8.23 Model  
8.24 Type  
8.25 Number  
8.26 Motor power  
8.27 Refrigerant  
8.28 Main refrigerating unit  
8.27 Thermostatic expansion valve  
8.28 Solenoid valve  
8.29 Sight glass  
8.30 Sub-cooling heat-exchanger  
8.31 Pressure meter  
8.32 Pressure controller  
9 Vacuum System  
9.1 Final vacuum  
9.2 Evacuation time  
9.3 Leakage rate  
9.4 Vacuum pump  
9.5 Brand  
9.6 Model  
9.7 Type  
9.8 Number  
9.9 Flow rate  
9.10 Motor power  
9.11 Mechanical booster pump  
9.12 Brand  
9.13 Model  
9.14 Type  
9.15 Number  
9.16 Flow rate  
9.17 Motor power  
9.18 Pump isolation valve  
9.19 Brand  
9.20 Type  
9.21 Number  
9.22 Size  
9.23 Actuator  
9.24 Anti-suck valve  
10 Pneumatic Units  
10.1 Brand  
10.2 Compressed filter oiler  
 11 Venting Filter System  
11.1 Primary filter  
11.2 Brand  
11.3 Number  
11.4 Aperture  
11.5 Secondary filter  
11.6 Brand  
11.7 Number  
11.8 Aperture  
11.9 Both filters sterilized and dried  
11.10 Besides clean air inlet, nitrogen connection port also available?  
12 CIP/SIP/De-icing  
12.1 Water-ring pump  
12.2 Brand  
12.3 Model  
12.4 Type  
12.5 Number  
12.6 Motor power  
12.7 Spray Ball
 
12.8 Fixed Nozzles  
12.9 Steam/cleaning water inlet valves  
12.10 Brand  
12.11 Type  
12.12 Steam/cleaning water outlet valves  
12.13 Brand  
12.14 Type  
12.15 Safety valve  
12.16 Steam trap  
13 Control System  
13.1 Electronic contactor  
13.2 Software  
13.3 21CFR part 11 compliance  
13.4 Automatic  
13.5 Semi-automatic  
13.6 Manual  
13.7 PLC  
13.8 Recorder  
13.9 Computer  
13.10 Touch screen (HMI)  
13.11 Breaker  
13.12 Contactor  
13.13 Relay  
13.14 UPS for PLC and PC  
14 Safety System  
14.1 Vacuum failure protection  
14.2 Temperature failure protection  
14.3 Compressor protection  
14.4 Other motors protection  
14.5 SIP protection  
14.6 Interlock protection  
15 Utility Requirement (approx.)  
15.1 Electricity – total electrical load  
15.2 Cooling water for refrigerant cooling  
15.3 Water for injection for CIP  
15.4 Compressed air for pneumatic valves  
15.5 Average pure steam consumption  
15.6 Pure steam for de-icing  
16 Other services  
16.1 Documentation  
16.2 General Arrangement Drawing  
16.3 P&ID  
16.4 Wiring Drawing  
16.5 Installation qualification protocol  
16.6 Operational qualification protocol  
16.7 Installation Instructions  
16.8 Operation Manual  
16.9 Maintenance Manual  
16.10 Materials certificates  
16.11 Calibration certificates  
16.12 Pressure vessel certificates  
16.13 Welded certificates and log  
16.14 Spare Parts  
16.15 Full-size rear main door similar to front main door except slot door  
16.16 Filter Integrity Test by Water Intrusion Test:  
16.17 Primary filter  
16.18 Brand  
16.19 Size  
16.20 Number  
16.21 Porosity  
16.22 Secondary filter  
16.23 Brand  
16.24 Size  
16.25 Number  
16.26 Porosity  
16.27 Dry air control unit  
16.28 Nitrogen control unit  
16.29 Electric heater  
16.30 Steam / air inlet valve  
16.31 Brand  
16.32 Type  
16.33 Other drain valve  
16.34 Brand  
16.35 Type  
16.36 Manual valve  
16.37 brand  
16.38 Type  
16.39 Check valve  
16.40 Brand  
16.42 Piping  
16.43 Material  
16.44 Welding  
16.45 RTD or Thermocouple temperature sensor (PT100) for measuring SIP temperature  
16.46 PID controlled valve for vacuum control  
16.47 Type  
16.48 Installation assistance, FAT, SAT, IQ/OQ performed at customer’s location  
17 WIT Test device  
17.1 Brand  
17.2 Control method  
17.3 Number  
18 Payment terms  
19. Delivery  
20. Guarantee  
21. Specification Validity  
22. SAT  
23 FAT  
24 IQ/OQ documentation  
25 IQ/OQ execution at factory  
26 IQ/OQ execution assistance at your factory  
27 Installation assistance  
28 Startup assistance  
39 Training  

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